Assembly Industrialization Engineer
KOSTAL Automobil Elektrik Morocco · Tanger
Description du poste
About the role
The Assembly Industrialization Engineer supports the ramp-up of new products and the transfer of production between plants, ensuring process readiness, quality and production continuity. The role covers the design and optimization of assembly processes and workstations, NPI support, process validation and continuous improvement.
Key responsibilities
- Support new product ramp-up and plant-to-plant production transfers, ensuring process readiness, quality and continuity.
- Design, develop and optimize assembly processes and workstations to meet safety, quality, delivery and cost objectives.
- Define and maintain manufacturing documentation: work instructions, process flows, control plans, PFMEA and SOPs.
- Support NPI projects from concept through industrialization and serial production, and conduct process feasibility studies.
- Analyze production KPIs and implement corrective and preventive actions; investigate process deviations, quality issues and customer complaints.
- Evaluate and validate changes to equipment, tooling, materials and process parameters before implementation.
- Lead continuous improvement using Lean Manufacturing and problem-solving methods; coordinate equipment installation, process trials and ramp-up.
- Collaborate with Quality teams on IATF 16949, ISO 9001 and customer requirements; support capacity planning, line balancing and productivity projects.
- Train production personnel on new processes and standards.
Required profile
- Bachelor's or Master's degree in Mechanical, Industrial, Manufacturing or Mechatronics Engineering or a related field.
- Minimum 2-5 years of experience in manufacturing or assembly process engineering.
- Experience in automotive, electronics or high-volume manufacturing preferred.
- Fluent English; French is an advantage.
Required skills
- PFMEA, Control Plans, Process Flow Charts and Process Validation.
- Familiarity with Lean, Kaizen, 5S, SMED, 8D, Ishikawa and 5 Why.
- Understanding of quality management systems and automotive standards.
- Microsoft Office and AutoCAD, SolidWorks or equivalent.
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KOSTAL Automobil Elektrik Morocco
Tanger
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